How to Make A Knife Sheath: Step-by-Step Instructions

How to Make A Knife Sheath: Step-by-Step Instructions

Making your own knife case takes a little time, but in general it is an easy task to do. There are some different ways to approach this task, but they follow the same essence. And after all, it’s always good to have your own thing instead of a commercial one. He will know how much time and effort he devoted to making the cover and, as a result, he will value it more and will even boast about it among friends and family.

You will also learn useful techniques and approaches to make other similar elements. In this article we will share tips and techniques to make your own knife case with only a few items, which can be found in any store that sells screwdrivers, pliers, etc.

How to Make A Knife Sheath: Step-by-Step Instructions

There is nothing really luxurious that you need to make a reliable and nice case for your knife.

Instructions for making a knife sheath.

Therefore, first find a piece of leather large enough. It should be double the length of your knife and many times wider (since it will bend and fix the sides). Also, make sure that the leather is thick enough, so that it is really durable and solid to the touch. It should also be difficult to fold (we’ll fix it).

Prepare the leather skin and place it on a table. Place it with the outside side facing down and the inside (softer surface) facing up. Place the knife along the leather. You must make sure to place the metal part of the knife in the widest part of the leather. The other part will be the cover of the case. Place the knife a little near the corner of the leather and mark the curve of the knife, but slightly away from the actual edge.

How to Make A Knife Sheath: Step-by-Step Instructions

Use a ruler to make a straight line over the entire length of the leather, as you will be cutting the excess. Also prepare to have more space for the knife inside the pod, otherwise, it may be practically impossible to place it later, when finished.

To better determine which leather patch you really need (and which part should be removed and cut), you can turn the knife to the other side, turning it into place (not just lifting it and changing the sides). This will give you the general idea of ​​the leather you will use. As you roll the knife, make a mark one inch from the handle. Take the ruler again and draw a straight line, as you did before, along the piece of leather.

How to Make A Knife Sheath: Step-by-Step Instructions

It’s time to cut the leftover parts of the leather, which are outside the lines you made. Then you can fold the leather to see if the knife fits well. If you need to have softer leather when you fold it, you can moisten it with a sponge or simply put water on the outside of the leather. It will be much easier to handle and manipulate. Since it is bent, check that your other line is perfectly straight and be sure not to cut too much, as you can undo that movement.

Place the knife on the leather. Double and see if it looks and feels good. Then you can place a small mark, around the middle of the handle. That’s where you’ll have the belt part so you can place the sheath on a belt. So make a straight line with a pen or pencil (like a mark) along the leather.

How to Make A Knife Sheath: Step-by-Step Instructions

You will have to cut half of the leather that will be just above the belt mark you made. The belt part should be half wide compared to the leather you have now. Make sure the line is straight and then cut the unnecessary part.

When you are ready to start sewing / joining the sides of the cover, you should be prepared to make a border. Basically, this means that you need an extra piece of leather that protects the threads so that they are not cut with the knife. This is especially true when you regularly take out and take out your knife: the blade will point to where the seam is, which compromises the safety of the sleeve. Therefore, snoring will ensure that connection.

How to Make A Knife Sheath: Step-by-Step Instructions

To do this, mark approximately 1/2 inch from the edge of the leather, where the seam will be made. Make a rough mark along the edge. Then take another piece of leather and do the same: outline the shape of the sleeve and also draw the border. Cut the part out of the contours. You must cut only the part of the additional piece of leather. Then, place the border over the actual cover, just where you drew the same mark. You will need contact cement to secure the edging in place.

As you apply the glue, you must wait until the moisture disappears and becomes more matte, which is when you should place it in the sleeve. Keep in mind that the contact cement is incredibly strong and if you want to lift that piece, you will basically have to break it, which means destroying the sleeve and starting over. Therefore, be careful and precise when placing the corresponding piece.

How to Make A Knife Sheath: Step-by-Step Instructions

Then prepare the part of the strap by cutting it somewhere in the middle. If you want it to look more aesthetically pleasing, cut it lightly on the line. Otherwise, the straight cut is also fine. Then you are ready in this part of the instructions to die leather if you want. Be careful when dyeing leather as it gets everywhere and can stain clothes, work gloves, etc.

Since the flap of the belt will have to sew the sleeve, it can overlap with the seam, this will make the seam very difficult to make (you will have to sew 3 layers of thick leather). Therefore, you can mark where the flap of the strap overlaps with the mesh and remove that part of the flap from the strap so that you do not have to be sewing the three layers, but only two.

When you’re ready with that part, it’s time to stick the belt flap in place and then sew it. Make a small square where the flap and the sleeve meet and execute the points on the square, no more is needed.

Use a boring machine to make the holes and follow the square marks. Then take a thick thread and sew the holes. Then, re-prepare the glue and clean it on the internal parts of the sheath, since it is time to finish it. Be precise as to where the glue cleans, as it can adhere to a larger portion of the desired leather edge. And as we mentioned, the contact cement is extremely good for gluing. You need to be good the first time.

How to Make A Knife Sheath: Step-by-Step Instructions

Then you can use a sandpaper to refine the edge of the leather. This makes it more aesthetically pleasing and has a good finish.

Out of the stitches of the sheath. Your best option is to use a professional tool to make seam holes – this tool has a wheel with sharp ends that puncture holes in the leather. Otherwise, you can do it manually, but it may take some time to do it. This tool, although only places the holes in their place, since they will be spaced equally.

Next, you will need a manual drill to make the holes, going through the three layers of leather. Be patient with this process and make sure you are drilling directly from above, otherwise you might end up having two intersections of adjacent holes inside the leather layers. Be patient and slow so you have good reliable holes.

Next, it’s time to do the sewing. Be sure to prepare enough yarn length to finish having more instead of less when it comes to sewing the holes. Also, prepare a slightly thicker needle. If it is too thin, it can break it. Fold the thread and start sewing.

To perform the sewing correctly, you can pull the thread through the second or third hole from the top, pull the thread to half its length and place a needle on the other end as well. Thus you will have two needles on both ends of the thread. With the first needle, go back to the holes you omitted (on purpose) and copy them. Then work backward until you get where you initially started.

Take the second needle and do the same. You may wonder what the purpose is. The reason for doing this is that this will give most of the support for your knife. It is after all the opening of the pod and it will take a lot of pressure and movement. If it is not tight and strong enough to withstand stress, the glue may begin to lose its grip over time.

To continue, continue sewing in the same way along the holes you drilled. Pull from time to time to make the seams as tight as possible. When you reach the end, you can safely cut the cords / threads at both ends and burn them lightly. When burning the ends, small balls of liquid will be created just above the threads, making sure they are not sewn. If you have an edge or sandpaper, you can refine the edges of the leather to make it even better and more pleasant.

How to Make A Knife Sheath: Step-by-Step Instructions

You can put something of the same given that you used to dye the leather to hide the threads (otherwise, they stand out too much). At this point, it will be more or less prepared and its pod can be used for the knife it prepared.

If you need to see all this done in action, watch this YouTube video on how to make the folded knife sheath.

Second method to make a knife sheath.

Here is another way to make a case. It is basically similar to the previous method, but you can start by delineating the shape of your sleeve on a piece of thick paper or cardboard. You can then prepare the desired leather for the sheath and apply the contours on the inner surface of the leather. Using a strong blade, cut off the part of the leather sheath.

Once again, you must prepare a belt strap and a trim for the case. There are some additional tools that you can use to refine the appearance of your case, such as a groove and an edge cutter (edger). You can also make the outer surface of the cover more exclusive, suitable for your taste, by using a row or a stamp so that the surface is roughened along the sheet. Therefore, you can see right in the case, where the blade is placed inside the case (when finished). Make all these cosmetic changes on the outside of the skin.

How to Make A Knife Sheath: Step-by-Step Instructions

The leather can die at this time, before starting to sew and glue the sides. While doing that, take your time to glue the border between the sides of the sleeve. Then, you can also place the clip on the top of the sleeve, using rivets.

It’s time to make the holes to sew and sew the threads. Any sharp tool will work, as long as the holes are not too large. Also, use the clips for the knife handle (if you had planned it at the beginning). Then, after you’ve finally sewn the sleeve, you’re basically ready to use it.

Here is a short but instructive YouTube video on how to make this second type of knife sheath.

When you have tried the previous versions of knife covers, you can start experimenting and adding more features to your future cases. While you are not afraid to try new ways to make improved cases, you will not go wrong.


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